Manufacturing

Custom Production

We manufacture rubber parts in shapes and sizes that are not in the catalogue. If you have a sample, we can produce from it.

Where the standard size ends, this begins

Not every part exists in a standard table. A seal for a discontinued machine, a size that does not match, or a rubber part specific to your own line — there is no catalogue equivalent for these.

In these cases we manufacture the part. We produce rubber components in different shapes and dimensions, and we manufacture directly from the sample you send us.

Ada Kauçuk production facility

What we produce

Made-to-size parts

Rubber parts in diameters, cross-sections and heights that are not available as standard. You give us the dimensions and the part is produced to them.

Made from your sample

Send us the removed part; we take its dimensions and cross-section and produce the same part. This is the most practical route when the code is unreadable.

Different shapes

Rings, profiles, washers, mounts, compound sections — rubber parts manufactured in the shape the application needs.

Obsolete parts

For older machines with no spare parts available, manufacturing based on the existing part.

Process

From sample to part in four steps

A part or a set of dimensions is enough to start; we work out the rest together.

  1. 1

    Send the sample or the dimensions

    Send a photo of the part with its dimensions, or send us the sample itself. A technical drawing works just as well.

  2. 2

    Tell us the operating conditions

    The fluid the part contacts, the operating temperature and the pressure are decisive. Even with the right size, the wrong material brings the failure straight back.

  3. 3

    Material and hardness

    We choose the elastomer and hardness together, based on those conditions, and explain the options and the differences.

  4. 4

    Manufacturing and inspection

    The part is produced and its dimensions are checked against the sample.

Choosing the material

The material is determined by where the part works: fluid type, temperature and pressure. We work with the elastomers below and decide together which one suits your conditions.

  • NBR (nitrile) — the standard choice for mineral-oil and hydraulic-oil systems
  • FKM / Viton — high temperatures and aggressive chemicals
  • EPDM — water, steam and outdoor use; not used with mineral oil
  • Silicone (VMQ) — wide temperature range, static applications needing food compatibility
  • Polyurethane (PU) — high abrasion and tear resistance
  • PTFE — low friction and broad chemical resistance

Sending a sample

Having the following to hand speeds the work up:

  • An unused example if possible — a part that has been under pressure deforms and its measurements mislead
  • Inner diameter, outer diameter and height (for O-rings, inner diameter and cross-section)
  • The fluid the part is in contact with
  • Operating temperature and pressure
  • How many pieces you need

Let us manufacture your part

Send a photo of the sample with its dimensions and we will reply with a material recommendation. If it is already in our size list, we can also supply it from stock.